CASE STUDY

BOILER ENERGY OPTIMIZATION

Solar-Assisted Boiler Energy-Saving Control System (2018)

Industrial automation for Al-Izza Feed Factory in Irbid – Kafr Youba, integrating solar-heated water with boiler operation.

AI-generated illustration.

What We Did

Implemented PLC and HMI control to monitor multiple solar-heater temperatures, automatically select the highest-temperature source, control its motorized valve, and provide operator monitoring with manual override.

The control strategy monitors multiple solar-heater temperatures, selects the highest-temperature source, operates the associated motorized valve, and provides operator monitoring with manual override. This arrangement supports better use of available solar thermal energy and reduces unnecessary boiler heating time.

Solar-assisted boiler room with thermal collectors and industrial control cabinet at Al-Izza Feed Factory.
Solar-assisted boiler room with thermal collectors and industrial control cabinet at Al-Izza Feed Factory.

Outcome

The system reduced unnecessary boiler heating time and improved utilization of available solar thermal energy, supporting lower diesel consumption.

Industrial boiler room with solar thermal collectors and PLC control cabinet.
Industrial boiler room with solar thermal collectors and PLC control cabinet.